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New Product | Hypersen Releases the Industry s Smallest Point - interval Coaxial 3D Line Confocal Sensor

Time:2022-10-25

As a leader in driving the development of domestic spectral confocal technology, Hypersen has overcome numerous obstacles and achieved repeated breakthroughs on the road of replacing imported brands. The HPS - LCX1000 coaxial 3D line confocal sensor released this time features no - occlusion blind area, ultra - high speed, high precision, and high resolution. It can complete high - precision 3D detection of almost all materials such as mirror - like, transparent, and highly reflective materials, and is especially suitable for complex material detection scenarios in industries such as consumer electronics, semiconductors, new energy, and precision hardware.




Coaxial Detection 3D Line - Spectrum Confocal Sensor


● In 2020, Hypersen released the HPS - CF series of spectral confocal displacement sensors with the industry's highest measurement rate and the largest mirror measurement angle.


● In 2021, Hypersen launched China's first 3D line - spectrum HPS - LCF1000, breaking foreign monopolies and filling the technological gap in this product field in China.


● One year later, Hypersen released China's first 3D optical profilometer HPS - DBL60 (Big Pineapple), filling the gap in the domestic new 3D flash measurement technology again.


● On October 25, 2022, Hypersen achieved another breakthrough by launching the coaxial 3D line - spectrum confocal sensor HPS - LCX1000 with the most measurement points, the highest lateral resolution, and the highest scanning efficiency in the industry.


Measurement Principle

The HPS - LCX1000 adopts the spectral confocal principle. The measurement results will not be affected by the change in the intensity of reflected light, and it has extremely strong surface adaptability. Even if the measured object is strongly light - absorbing, highly reflective, transparent, or liquid material, accurate and stable measurement can be achieved. In addition, Hypersen's unique coaxial structure design allows the measurement light and reflected light to propagate along the same path, avoiding the problem of occlusion blind area.





New Product Highlights

The HPS - LCX1000 has the following advantages in various specific complex detection scenarios:


● Immune to interference from stray light and ambient light, and has strong material adaptability.

● With automatic focusing and stable wavelength, it has higher accuracy.

● It can output high - precision 2D images and 3D point - cloud data in one scan.

● With a white - light light source, it is safe for the human eye.

● There is no shadow blind area, and it can measure various geometric shapes.

● It can measure surfaces with large inclination angles.

● It has higher lateral resolution.




Coaxial Line - spectrum Hypersen


Technology Upgrade

Thanks to Hypersen's years of technological innovation and accumulation in the field of optical precision measurement, the HPS - LCX1000 has specially optimized designs in structure, materials, optics, and algorithms. Therefore, its performance in measurement precision, measurement stability, measurement rate, and measurement angle has been comprehensively improved.


The HPS - LCX1000 adopts a separated design of the sensing head and the controller, greatly reducing the heat generation of the sensing head and the measurement error caused by heat. Optical fibers are used for low - latency data transmission between the sensing head and the controller. The controller is internally equipped with an eight - core 64 - bit CPU, a high - speed FPGA, and a dedicated acceleration chip. Combined with an efficient AI point - cloud algorithm, the highest scanning rate of 35,000 lines per second and real - time point - cloud data output are achieved.


Through the overall system design optimization, the HPS - LCX1000 has enhanced the ability to receive weak signals. Even the extremely weak light returned from the edge can complete the measurement task without losing measurement precision, effectively improving the measurement performance of large curved or inclined surfaces. Under mirror reflection conditions, the HPS - LCX1000 achieves an ultra - large measurement angle of ± 45°.


In addition, the HPS - LCX1000 internally adopts a specially designed lens system and a high - performance CMOS photosensitive element, increasing the number of measurement points and greatly improving the detection precision, achieving a lateral resolution of 1.1μm, reaching the highest level in the industry!


Detection Applications

The Hypersen 3D line - spectrum confocal sensor HPS - LCX1000 has been specially optimized for multiple application scenarios.


● 3D external dimension and volume measurement.

● Surface flaw and defect detection.

● Inclination angle and curved surface contour detection.

● Surface height, gap, or roughness detection.

● Gap, air - gap bubble detection.

● Thickness measurement of multi - layer transparent materials.




Hypersen Line - spectrum Detection Applications


As the only manufacturer in the industry that simultaneously owns point - spectrum, oblique - shot line - spectrum, and coaxial line - spectrum product series, the release of the HPS - LCX1000 further enriches Hypersen's 3D sensor product matrix. Hypersen will continue to move forward, continuously improve the performance, ease - of - use, and reliability of its products, and continuously launch more sensor products that meet the applications of professional customers, and use intelligent sensing technology to assist China's high - end industrial intelligent manufacturing!



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